Worried about excessive wax oil during plastic pyrolysis? Concerned about the final oil quality? Facing safety risks from wax blockage during machine operation? Let Beston plastic pyrolysis plant boost your production efficiency by 200% with catalytic dewaxing technology! A single unit recycles 6000 tons of plastic waste annually. It’s not just about plastic recycling; it’s about maximizing investment returns by yielding high-quality, valuable oil products. Welcome to the inquiry.

3 Highlights of Beston BLL-30 Plastic Pyrolysis Plant

30 Day Continuous Operation

Oil-Gas Anti-Polymerization Condensation Technology utilizes spray condensation to rapidly lower oil-gas temperature. This prevents olefin polymerization that can clog oil-gas pipelines and machine. The technology minimizes machine shutdowns and maintenance. Finally, it benefits your plastic pyrolysis investment through:

  • Handle 6,000 tons of plastic waste annually.
  • Output stable and large-amount plastic pyrolysis oil.
  • Achieve faster ROI

Annual Profit Reference: PE plastic | 6,000 tons/year | 90% oil yield | $550/ton  → $2,970,000/year

 

↓55% Fuel Use · ↓50% Emissions

Hot Flue Gas Recycling + Combustion Air Preheating Technology is as follows:

  • Hot Flue Gas Recycling: Guide 80% of hot flue gas from reactor back into combustion chamber. Mix it with 1000-1300℃ hot air from combustor. Use the mixture to heat the reactor.
  • Combustion Air Preheating: Use the remaining 20% hot flue gas to heat fresh combustion air. Thus, the hot combustion air can offer the necessary oxygen condition to conbustor.

This highlight will benefit your investment:

  • Less Fuel Cost: 100% waste heat reuse lowers external fuel consumption.
  • Easier Emission Compliance & Less Investment: 50% fewer emissions lower the complexity and capital cost of gas treatment systems.

 

±10℃ Precise Temperature Control

Reactor Automatic Temperature Control Technology adopts multi-fuel automatic combustion system + hot-air reuse system for the reactor. It achieves automatic adjustment for fuel mix ratio based on fuel properties. Thus, it achieves precise ±10°C temperature control. How it benefit your investment?

  • More stable plastic pyrolysis oil quality and yield
  • Less manual operation, lower 80% labor costs
  • More efficient combustion, better emission control, easier environmental compliance

 

Catalytic Dewaxing Technology: Improve Production Efficiency by 200%

Catalytic System: Function Mechanism and Benefits

Catalytic dewaxing targets the “undesirable” molecules in pyrolysis oil distillates, that is, those with poor cold flow properties (the wax oil). Under the action of a specialized catalyst, the long-chain wax molecules are cracked into shorter-chain hydrocarbons, such as alkanes and alkenes. This modifies the molecular structure and properties of the wax. This helps to get the best pyrolysis oil performance. Finnaly, it bring such advantages:

  • Better oil quality and higher yield: Able to produce plastic pyrolysis oil meeting ISCC certification.
  • Safer pyrolysis reaction: Minimize pressure risk of plastic pyrolysis machine by reducing wax oil blocking.
  • Less downtime, fewer losses: Keeps your machine running smoothly, with improved equipment lifespan and maintenance intervals.

Get 2 Distinct Oil Products from Plastic Pyrolysis Plant to Apply

Plastic pyrolysis is the mechanism of thermally degrading long-chain plastic molecules into smaller molecules (oil, gas and char) using heat in an oxygen-free environment. Its process conditions and additional refining techniques determine the type of oil product obtained. Here’s how distinct oil products can be derived:

Catalytic Pyrolysis Oil

It is obtained from catalytic pyrolysis. This oil is a lighter, more refined oil with reduced impurities. Common Applications:

  • serve as fuel for boiler plants, cement factories, and brick-making plants.
  • used as a kind of chemical feedstock.

Naphtha

It is obtained through catalytic pyrolysis integrated with distillation. It is a low-boiling-point fraction, a light hydrocarbon product separated from pyrolysis oil through distillation. Common Applications:

  • used to produce basic chemicals like ethylene and propylene, which are
  • further used to make plastics and synthetic fibers.
  • used in paints, coatings, cleaners, and industrial solvents.
  • used to blend gasoline to improve its performance.
  • used to produce kerosene, jet fuel, and other fuels.
  • serve as an extraction solvent and cleaning agent in the laboratory.

Are All Plastic Suitable for Plastic Pyrolysis Equipment?

  • Acceptable Plastic Types

  Types of Plastic Coming from
Low-Density Polyethylene Cling films, freshness protection bags, etc.
High-Density Polyethylene Plastic pallets, trash cans, etc.
Polypropylene Microwave lunch box, fresh-keeping box, etc.
Polystyrene Fast food box, bowl of instant noodles box, etc.
Other Plastics without chlorine and oxygen Various sources

Note: PP, PE, and PS plastics are highly recommended for pyrolysis due to their high oil yield of 80%-95%. They offer great economic recovery value.

  • Unacceptable Plastic Types

  Types of Plastic Coming from
Polyethylene Terephthalate Mineral water bottles, carbonated beverage bottles, etc.
Polyvinyl Chloride Raincoat, building materials, etc.
Other plastics with chlorine and oxygen Various sources

Note: Plastics containing high amounts of oxygen(O) and chlorine(Cl) are not suitable for pyrolysis. These two substances pose risks to plastic pyrolysis machine, air quality, and worker safety.

Polyvinyl Chloride (PVC)

  • Contains chlorine, which releases harmful HCl gas during plastic pyrolysis process. HCl gas corrodes equipment, harms the environment, and poses health risks to workers.
  • Even if PVC pyrolysis yields oil, the oil still contains chlorine (Cl). When burned, it can release dioxins—highly toxic and carcinogenic compounds.

Polyethylene Terephthalate (PET)

  • PET yields little to no oil through pyrolysis. The resulting products are mostly low-quality, powdery residues with little economic value.
  • PET(chemical formula (C₁₀H₈O₄)ₙ) releases oxygen in pyrolysis. The oxygen reacts with combustible pyrolysis gas, leading to explosive risks.

Specifications of Plastic Pyrolysis Plant for Sale

Here, we list the detailed specifications for your reference. The capacity is different. You can choose one based on your capacity. Contact us to get plastic pyrolysis machine price and customized solution!

Continuous Type: BLL-30

  • Large-scale choice: process 6,000 tons annually
  • 30 day continuous operation
  • High automation: two operators required
  • Policy support and incentives
  • Easy to get environmental compliance and project approval

Batch Type: BLJ-16

  • Small-scale choice: process 3,000 tons annually
  • 1 batch/day
  • 3 Configuration options
Model BLL-30 BLJ-16 WAX BLJ-16 CAT BLJ-16 ULTRA
Manufacturer BESTON BESTON BESTON BESTON
Time to Market 2025 2022 2022 2022
Motor Brand Chinese brand Chinese brand Chinese brand ABB Explosion-proof
Suitable Raw Materials Waste plastics; Tires; Oil sludge Waste plastic bales
(Max.0.9*0.9*1.6m)		 Waste plastic bales
(Max.0.9*0.9*1.6m)		 Waste plastics; Tires; Oil sludge
Input Capacity (Max.) Waste plastic pellets: 0.8-1.05t/h
Rubber powder: 1.25-1.5t/h
Oil sludge:1.8-2.3t/h		 8-10t/batch 8-10t/batch Waste plastic bales: 8-10t/batch
Whole tire <120cm or Tire blocks<15cm: 10-12t/batch
Sidewall removed tire: 15-16t/batch
Oil sludge: 16-18t/batch
Working Method Fully Continuous Batch Batch Batch
Final Oil Quality Pyrolysis oil
Pyrolysis oil with wax or naphtha		 Pyrolysis oil with wax Pyrolysis oil with naphtha Pyrolysis oil
Pyrolysis oil with wax or naphtha
Reactor Material 304/310S Stainless steel 304 Stainless steel 304 Stainless steel 304 Stainless steel
Reactor Life Span (Years) 5-8 5-8 5-8 5-8
Guarantee (Months) 12 12 12 12
Delivery Time (Calendar Days) 60-90 60 60 90
Land Space Required (L*W*H*m) 70*20*10 33*13*8 33*13*8 33*26*8
Packing 20*6*3m in bulk+13*40HQ 1*40FR+3*40HQ 1*40FR+3*40HQ+1*20GP 1*40FR+8*40HQ
Installation Period (Calendar Days) 60-90 45 45 60

Benchmark Case: Plastic Pyrolysis Plant in the Netherlands

01 Client Background

In the context of the EU’s aggressive strategy to transition to a circular economy for plastics, a European-based startup hopes to build a plastic chemical recycling plant (plastic to fuel machine). The core objective is to produce new plastics without using new natural resources, thereby eliminating additional CO2 emissions from the plastics industry.

02 Problems Faced

  • There is a lot of plastic waste to dispose of. Production relies on fossil fuels. And most waste is simply incinerated, causing environmental pollution and high CO2 emissions.
  • The plant must meet nitrogen oxide emission standards.
  • The problem of wax oil in plastic pyrolysis needs to be solved.

03 Solution

  • Design multiple plastic pyrolysis equipment operating side by side, achieving 30TPD daily processing capacity.
  • According to local emission reports, upgrade combustion system and configure a high-end exhaust gas treatment system.
  • Adopt catalytic dewaxing technology to prevent wax oil clogging pipelines, improving production efficiency by 200%.

04 Value Added

  • Through the customer’s plastic waste processing center, it effectively meets the growing demand for plastic waste recycling and reduces CO2 emissions.
  • Sell pyrolysis oil to partners to produce new plastics, thereby perfectly realizing a closed loop.

From Plastic to Pyrolysis Oil: Macromolecules vs Micromolecules

Plastics: Macromolecules

Plastics are composed of long-chain macromolecules (polymers) formed by the polymerization of numerous small molecules (monomers). For example:

Polyethylene (PE): During polymerization, the double bond in ethylene monomers (C₂H₄) breaks open, and links with the double bonds of other ethylene monomers to form long chains (-CH₂-CH₂-). PE is represented as: [-CH₂-CH₂-]ₙ, where ‘n’ indicates repetition multiple times. PE often consists of thousands to millions of ethylene units.

Plastic Pyrolysis Oil: Small Molecules

Pyrolysis oil mainly consists of smaller hydrocarbon compounds, typically alkanes, alkenes, and minor aromatic compounds. For example:

PE pyrolysis: The long polymer chains break apart into shorter carbon chains, producing molecules such as:

  • Alkanes (Ethane C₂H₆, Propane C₃H₈, Butane C₄H₁₀, etc.).
  • Alkenes (Ethylene C₂H₄, Propylene C₃H₆, Butylene C₄H₈, etc.).

Free Radical Reactions in Plastic Pyrolysis Process

Taking polyethylene (PE) as an example, its decomposition from macromolecules to micromolecules proceeds through the following steps:

  1. Chain Scission Generates Free Radicals: The long polyethylene chain (–CH₂–CH₂–CH₂–CH₂–CH₂–….) first breaks during pyrolysis to generate CH₂• free radicals. Example: CH₂-CH₂ → CH₂• + •CH₂
  2. Free Radical Recombination: These free radicals are highly active at high temperatures and can undergo recombination reactions. For example, two CH₂• free radicals might combine to form an ethylene (C₂H₄) molecule: CH₂• + •CH₂ → C₂H₄
  3. Formation of Propylene: Sometimes, the CH₂• free radical might react with the cracked monomers or smaller molecules. For example, two ethylene (C₂H₄) molecules might react to form propylene (C₃H₆): C₂H₄ + CH₂• → C₃H₆

Through successive scission and recombination, the final pyrolysis oil which consists of different small molecules (C₂H₄, C₃H₆, etc.) is formed.

How Plastic Pyrolysis Plant Work？- Plastic Pyrolysis Process

 

01 Pretreatment and Feeding

Raw materials need to be processed into different sizes for feeding. Different feeding sizes for your reference:

  • BLL-30: Work in continuous pyrolysis mode. Feed size diameter is less than 20mm. Feed plastic by screw feeder.
  • BLJ-16: Work in batch mode. Feed size diameter is less than 1200mm. Feed plastic by manual labor.

Heat the plastic pyrolysis reactor. When the temperature reaches 180 degrees Celsius, gas oil begins to generate. A significant amount of gas oil appears at temperatures between 280-350 degrees Celsius.

After the oil gas enter the catalytic tower, it reacts with the catalyst. This step mitigates issues related to wax deposition and liquefaction. Simultaneously, it contributes to enhancing the quality of the plastic pyrolysis oil.

The oil gas enters the manifold, and heavy particles of the oil gas will be liquefied and dropped into the heavy oil tank. The light oil gas will be liquefied into fuel oil by the condenser and reserved in the fuel oil tank.

The non-liquefiable oil gas will be desulfurated and cleaned in the hydro seal. Then it is recycled to the burning room to provide heat energy for plastic pyrolysis equipment.

The solid residues will be discharged by the water-cooling discharger.

Cool down the emission gas in the flue condenser first. After that, it goes to high-end emission gas treatment system (water washing, water spray, ceramic ring adsorption, and activated carbon adsorption). Finally, the discharged emission gas meets the European emission standards.

Advanced Designs of Beston Plastic Pyrolysis Plant

Dual System Technology

Manifold + catalytic tower dual system supports flexible operation modes. It enables the catalytic pyrolysis of waxy plastics or waxy oil sludge. It also allows common pyrolysis for common tires or oil sludge.

  • Save customers from redundant investments.
  • Improve the utilization efficiency of plastic pyrolysis machine, and enhance economic returns.

Continuous Pyrolysis Technology

BLL-30 model integrates many advanced technologies to enable continuous pyrolysis, unique compared to peer machines. Advanced designs include:

  • Sealed feeding system with continuous quantitative control, Real-time monitoring and stage statistics;
  • Inert gas (nitrogen) protection system;
  • Accurate temperature control for high-temperature flue gas reuse;
  • Others.

Safety

  • Installation safety: The plastic pyrolysis reactor uses high-temperature ceramic wool of the British Morgan brand. This ensures no carcinogens or risk of lung infection for workers. It complies with EU standards.
  • Operation safety: It has explosion-proof motor, torch system, electric control cabinet, automatic alarm, etc.
  • Environment safety: Water-cooling discharging scheme reduces dust pollution. Dedusting system prevents air pollution.

Intelligentization

  • PLC and DCS remote control system: It features a high level of automation. This enhances production efficiency and reduces the needs and risks of manual operation.
  • IoT technology: It enables real-time online monitoring and feedback. This makes the production process of plastic pyrolysis plant more intelligent and automated.

Plastic Pollution Is Everywhere

Plastic Pollution in Soil

A study shows that contaminated soils accumulate substantial amounts of plastics worldwide. It is with a mean of 6153 particles per kilogram of soil. This pollution in the soil is commonly caused by mulch film, agricultural packaging, polymer-containing fertilizers, and so on.

  • limit the soil’s capacity to hold water, discourage plants’ root growth and nutrient uptake, and decrease agricultural yields.
  • take hundreds or even thousands of years to decompose completely, causing long-term effects on soil ecological functions.

Plastic Pollution in Ocean

Nowadays, more than 10 million tons of plastic waste end up in the ocean each year. And the rate of ocean plastic pollution is rapidly increasing. Common sources of plastic pollution include fishing gear, urban garbage, etc.

  • pose severe impacts on the predation and survival of marine wildlife, leading to some species being on the brink of extinction.
  • pose risks to the water and animals in the marine ecosystem due to the additives and harmful chemicals in plastic.

Plastic Pollution in Atmosphere

The main sources of plastic pollution in the atmosphere are plastic production, plastic burning, and microplastics. Plastic production, use, and management all contribute to atmospheric pollution.

  • cause climate change (Producing 1 ton of plastic generates about 20% of CO2 and other greenhouse gases.).
  • affect the health of animals, plants, and humans when burning plastic releases toxins (HCl and CO) into the air.

Plastic Pollution in Human Body

One study shows that a person eats 5g of microplastics per week on average (about the same as eating a credit card’s worth of plastic). The sources include bottled water, food, air, and so on.

  • enter the human bloodstream through inhalation or ingestion and have an impact on human cells.
  • affect certain bodily functions because of the harmful chemical additives present in plastics.

Feasibility Analysis of Plastic Recycling

Market capacity and trend

Global plastic production reach 70 million tons by 2024. According to the United Nations Environment Programme, the annual loss of value from discarded plastic packaging waste ranges from $80 billion to $120 billion. Plastic recycling has a broad market prospect.

Current recycling situation

Statistics from the Organisation for Economic Co-operation and Development show only about 9% of plastic waste is currently recycled, 10%-20% is incinerated, 30% is improperly disposed of, and nearly 50% is landfilled. So the world still needs effective plastic recycling solution.

Environment challenge

Plastic waste poses significant environmental hazards, polluting various ecosystems. Additionally, the production and degradation of plastics release greenhouse gases, exacerbating climate change. So, plastic recycling is extremely urgent. Waste plastic pyrolysis plant is a good solution.

Policy promoting

The USA, EU, Australia, China, Thailand, Malaysia, etc., have enacted laws and regulations requiring plastic waste recycling. For example, the EU’s PPWR proposal mandates that by 2030, at least 30% of recyclable content must be included in all plastic packaging in the EU market.

Benefits of Plastic Pyrolysis: Sustainable Recycling Starts Here

Plastic Reduction

Plastic pyrolysis equipment can effectively reduce the quantities and existence time of plastic waste in the environment. Thus, it can lower the risk of environmental pollution from plastic accumulation or landfills.

Plastic Resource Sustainability

Plastic to oil machine transforms plastic waste into pyrolysis oil that can be used as an alternative energy. This avoids the non-treatment or improper disposal of waste plastics and realizes the sustainable use of plastic resources.

Towards to Circle Economy

Globally, approximately 10% of petroleum is used for plastic production. Plastic pyrolysis oil can be recycled into new plastic products. This recycling reduces the need for virgin fossil oil. It supports the development of a circular economy where resources are continually reused and conserved.

Technical Documents Of Plastic Pyrolysis Plant – Beston Group Offers

Let Plastic Pyrolysis Contribute to 2030 Plastic Goal

In recent years, the global community has rallied around an ambitious yet essential mission — to reduce plastic pollution and promote sustainable materials management.The 2030 plastic goals represent a series of international commitments aiming to:

  • Eliminate unnecessary plastic packaging
  • Ensure all plastic packaging is reusable, recyclable, or compostable
  • Increase the rate of plastic waste recycling
  • Drastically reduce plastic leakage into the environment

Global efforts such as the UN Global Plastic Treaty and national plastic strategies are driving the push toward the sustainable plastic management goal. Some industry leaders (e.g., Shell, TotalEnergies, and Nestlé) are investing in advanced plastic recycling facilities (including waste plastic pyrolysis machine) to promote.

The path to meeting the 2030 plastic goal is challenging—but not impossible. By embracing plastic pyrolysis, we can reduce plastic pollution, preserve natural ecosystems, and build a truly circular plastic economy. Let’s empower pyrolysis to drive sustainability and take a big step closer to a cleaner, greener 2030.

Launch Your Plastic Pyrolysis Project!

Plastic pyrolysis plants play a crucial role in extending the lifespan of plastics and combating plastic pollution. This approach presents new opportunities for the sustainable development of the plastic industry. Let’s join the plastic recycling together and contribute to a more sustainable and environmentally responsible future. Follow LinkedIn channels for the latest updates about plastic pyrolysis!

Please specify your requirement by referring to the following aspects:

1-What kind of solution will meet your demand? (Key point)

2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

3-When is the project supposed to be running? (Key info for A-Z project programming)

4-Budget for machinery purchasing? (Key info for right model)

5-Points that you really focus on. (Customized service from our project consultant)

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